Move down the compression spring, piston rod and other attached parts from the body of the cylinder.Ĥ. Discharge the pressure over the piston rod slowly.ģ. Use pliers to remove the retaining ring from the cylinder.Ģ. The dismantling process can be achieved in these seven steps.ġ. The process of dismantling the cylinder and then maintaining and repairing it should be performed on a flat, smooth surface. Next you will have to dismantle the master cylinder on a Toyota forklift. Disconnect the top and bottom bolts and then remove the cylinder. Remove the hydraulic lines from the cylinder and cap and close them to guard against contamination.ģ. Loosen the breeder valve to drain or bleed the brake fluid from the braking system.Ģ. A master cylinder on a Toyota forklift is removed by following these three steps:ġ. If after the inspection, some issues are discovered, then the inspector will have to remove the cylinder. Repairing A Master Cylinder On A Toyota Forklift If this is not occurring, then it will be necessary to bleed the brakes. For the braking system to work properly, pressure should be held and maintained by the master cylinder as long as the pedal is pressed. If the cylinder is leaking from the piston rod, then the inspector should remove the cylinder and perform a more extensive inspection. If the leak continues, then replace them. If during your inspection you notice that the fittings of the cylinder are leaking, be sure to tighten them. Make certain that all contaminants are cleaned off of the cylinder. This inspection should include all elements of the cylinder including the pistons and piston rod. Study all surfaces of the master cylinder for any contaminants. Elements that must be thoroughly checked out include: In order to ensure proper operation of the braking system, a master cylinder on a Toyota forklift should be inspected periodically. Inspecting A Master Cylinder On A Toyota Forklift The fluid for the two systems comes from the same reservoir or from two different reservoirs based on the model of the brake system. The two subsystems offer redundancy so that if one doesn’t work because of a leak or some other reason, then the second system performs. So checking it out and making sure it is properly filled with hydraulics should be a major part of any forklift maintenance program.Ī master cylinder on a Toyota forklift has two subsystems that combine to control the braking of the forklift when engaged by the brake pedal. Ensuring that a master cylinder on a Toyota forklift is working properly is vital for the proper operation of the brakes. The braking system itself includes two parts –- the wheel brake mechanism and the master cylinder.
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